Features

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Story of a startup:  how to apply lean thinking from the beginning
November 12, 2014
Story of a startup: how to apply lean thinking from the beginning

FEATURE - London-based startup Elastera may represent the example of a company aspiring to be lean from the outset rather than trying to fix itself later through a transformation.

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Setting the proper targets is hard
November 11, 2014
Setting the proper targets is hard

FEATURE – We can have the best processes in place and the best people on payroll, but if our goals are wrong our drive towards lean management won't be enough. Part 3 of Hazards on the road to lean.

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Change your production leveling strategy to achieve flow
November 6, 2014
Change your production leveling strategy to achieve flow

FEATURE – Effectively applying just-in-time and achieving flow is impossible without leveling production first. Yet, most companies seem to think this is impossible because demand is so variable… but is it really?

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What's senior leaders' standard work in a lean enterprise?
November 4, 2014
What's senior leaders' standard work in a lean enterprise?

RESEARCH - Standard work is not meant for senior leadership, but there are activities that CEOs can carry out systematically to support a lean management system, starting from problem solving.

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National cultures don't matter when lean is in the picture
October 30, 2014
National cultures don't matter when lean is in the picture

ARTICLE - Are some national cultures better suited to implement lean thinking? This article, based on research on 45 Volvo factories, reflects on the role of local cultures in the rollout of a corporate lean program.

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Lean thinking and the challenges it will face
October 14, 2014
Lean thinking and the challenges it will face

ARTICLE - How can creativity and standards coexist? How do we move beyond silos? How do we fully understand the voice of the customer? Dan Jones reflects on three key questions for the lean movement.

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Should you form a central lean team?
October 6, 2014
Should you form a central lean team?

FEATURE – In a transformation, should we spread responsibilities across the business or go for a centralized Lean Office? For their second piece, our Polish colleagues look at what they have learned on the field.

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Rethinking an entire production system
September 30, 2014
Rethinking an entire production system

FEATURE - It took a Spanish clinical diagnostics instruments manufacturer the introduction of a new product to realize how an old-fashioned system and management style were preventing the company from thriving.

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The danger of driving too much change too fast
September 8, 2014
The danger of driving too much change too fast

FEATURE - In this new series, our Polish colleagues draw on their experience with customers and discuss the most common mistakes people make in their lean implementations.

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Job instructions: how lean management can help people with Asperger's
September 6, 2014
Job instructions: how lean management can help people with Asperger's

ARTICLE - There is more to TWI than applications in our jobs. In this article, a creative mother shares the moving story of how she used Job Instructions to help her 5-year-old son with Asperger Syndrome.

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The role of management in a firm: developing better people
August 26, 2014
The role of management in a firm: developing better people

FEATURE - Develop your people if you want to develop a better (lean management) system in your business. This is the key message of this article, which looks at the role of management in an organization and in society.

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Corporate world: how does lean work in large organizations?
August 19, 2014
Corporate world: how does lean work in large organizations?

RESEARCH - This interesting study, based on 44 Volvo plants and 200 Volvo interviewees, looks at how the implementation of lean thinking influences a plant’s performance over time.

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Watch Dan Jones speak at the 2014 Lean Summit in the Netherlands
August 7, 2014
Watch Dan Jones speak at the 2014 Lean Summit in the Netherlands

VIDEO - Dan Jones was one of the keynote speakers at this year's Lean Summit in The Netherlands. Here's a 15-minute excerpt of his talk, with some great insights into the state of lean thinking.

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Get quick wins while ensuring a lasting transformation
July 29, 2014
Get quick wins while ensuring a lasting transformation

FEATURE - Whether an organization pursues a lean transformation often depends on the early financial results - the low hanging fruit - it's able to achieve. This article offers a model to meet business needs while ensuring a transformation lasts.

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Build trust and enjoyable work to get employee engagement
July 10, 2014
Build trust and enjoyable work to get employee engagement

RESEARCH - Offering us a glimpse into how the human mind works and into Toyota's approach to people engagement, this article tells us how to create a better working environment for our employees.

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Bringing lean thinking upstream for a better supply chain
July 8, 2014
Bringing lean thinking upstream for a better supply chain

FEATURE - Norman Faull, Director of Lean Institute Africa, talks about a supplier development project the institute took part in, and shares a few of the results achieved.

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A former assistant manager recounts his time at Toyota
July 1, 2014
A former assistant manager recounts his time at Toyota

FEATURE - The author looks back at his many years with Toyota and shares some of the key lessons he learned along the way. What a unique company!

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How to deploy hoshin kanri successfully
June 24, 2014
How to deploy hoshin kanri successfully

FEATURE - Strategy deployment is fundamental to a lean transformation, but managers often struggle to understand its importance amid the day-to-day firefighting. This article will tell you how to make hoshin happen.

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Jim Womack on applying lean thinking to a greenfield
June 10, 2014
Jim Womack on applying lean thinking to a greenfield

FEATURE - In this essay, first appeared in his book Gemba Walks, Jim P. Womack describes the benefits of launching lean in a greenfield environment drawing from his experience volunteering in Central America.

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What is the role of a sensei in a lean organization?
May 27, 2014
What is the role of a sensei in a lean organization?

RESEARCH - For most CEOs, working with a sensei is common practice. Yet, many questions remain on this role. This paper aims to bring clarity to the "sensei mystery".

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Dan Jones reflects on lean management in the digital age
May 20, 2014
Dan Jones reflects on lean management in the digital age

FEATURE - Professor Dan Jones looks at the unique challenges the digital age presents the business community with, and explains how lean thinking can help us to effectively address them.

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Pick the right approach to lean thinking to beat resistance
May 8, 2014
Pick the right approach to lean thinking to beat resistance
managing change lean thinking

FEATURE - We are often told that employee resistance to change is natural, but it’s really just the result of a wrong approach to lean thinking. Learn to effectively engage people and change will follow.

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Smalley and Ballé discuss the true spirit of lean thinking - Part 2
April 22, 2014
Smalley and Ballé discuss the true spirit of lean thinking - Part 2

FEATURE - Two weeks ago, the authors shared their thoughts on mindset. In part 2, they discuss how to grasp the true spirit of lean.

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René Aernoudts offers guidelines for lean transformations
April 17, 2014
René Aernoudts offers guidelines for lean transformations

FEATURE - This set of guidelines will help you to understand how to properly structure your lean transformation, keeping into account the entire organization as it tries to embrace and manage change.

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Smalley and Ballé discuss the true spirit of lean thinking - Part 1
April 8, 2014
Smalley and Ballé discuss the true spirit of lean thinking - Part 1
smalley balle lean management

FEATURE - We talk about “changing our mindset” all the time, but do we really understand what this means in the context of our lean transformation? This two-part article tries to understand what the spirit of lean really is.

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Michael Ballé on rewards and recognition in a lean company
April 3, 2014
Michael Ballé on rewards and recognition in a lean company

FEATURE - The author addresses the ongoing debate on rewards and recognition, explaining how an optimal relationship between team members, team leaders and group leaders will influence motivation.

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Can a company be considered lean if improvements result in layoffs?
January 27, 2014
Can a company be considered lean if improvements result in layoffs?

FEATURE - Can a company be considered lean if its improvement efforts result in layoffs? The author answers this frequently asked question drawing from his own experience dealing with organizations.

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