lean production

Small batches and clever use of space for great flexibility

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InterviewsMay 9, 2018

Unai Abrisqueta

THE LEAN BAKERY – In this episode of our video series, we visit 365's super-lean workshop, where small batches and a clever use of space allow for unprecedented levels of flexibility in manufacture.

What this leader has learned in 40 years at Toyota Australia

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ProfilesMay 2, 2018

Roberto Priolo

PROFILE – What does one learn from working for Toyota over 40 years? This Australian leader has developed a unique holistic view, and a strong set of technical and social skills.

Our editor sits down with lean farmer Ben Hartman

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InterviewsApr 25, 2018

Ben Hartman

INTERVIEW – Ben Hartman has used lean in his micro-farm in Indiana for six years. Not only did he find in it a way to support his family doing what he loves, he might have also discovered how to transform our food system.

How we grew using less resources than ever before

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InterviewsApr 18, 2018

Juan Antonio Tena

THE LEAN BAKERY – In the fourth episode in our video series, the CEO of 365 explains how lean showed him that his business could grow (exponentially) without using any extra resources.

Michael Ballé’s short guide to successfully using SMED

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FeaturesApr 16, 2018

Michael Ballé

THE TOOLS CORNER – For the second article in our new series, the author offers a guide to the origins and use of one of lean's most important tools: SMED.

A single experiment changed how we produce furniture

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FeaturesApr 13, 2018

Eivind Reke & Marcin Gaarden

FEATURE – Sometimes all you need to change minds is a successful experiment. This is how a Norwegian furniture manufacturer managed to transform the way it thinks about its sofa production.

This bakery found out how inspiring lean books can be

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FeaturesApr 5, 2018

Stephan Drees & Norman Faull

FEATURE – How reading lean books empowered people and transformed the managerial culture at an industrial bakery in the Western Cape Winelands in South Africa.

Lean has changed the production line forever

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Lean ProductionFeb 28, 2018

Jim Womack

WOMACK’S YOKOTEN – This month, the author looks at the production line, a century-old idea that still fascinates us, reflecting on how lean thinking has changed it.

Here is the proof that kaizen leads to real innovation

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FeaturesFeb 22, 2018

Catherine Chabiron

NOTES FROM THE GEMBA – If you need proof that kaizen leads to real innovation, look no further than AIO. This French Tech company that reinvented itself as a karakuri kaizen coach.

Visit the stock-free workshop of our lean bakery

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InterviewsFeb 12, 2018

Jesus Marquez

THE LEAN BAKERY – In the second video in the series, we visit the stock-free workshop of one of 365's lean bakeries and learn about quality bread, customer focus and making lives easier for bakers.

Jim Womack shares his lean take on Tesla

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Womack's YokotenJan 29, 2018

Jim Womack

WOMACK’S YOKOTEN – In his first column of 2018, the author looks at one of the most talked about companies in the world, Tesla, from a lean point of view.

How a Ukrainian company modernized itself using lean

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InterviewsJan 9, 2018

Petro Pylypyuk

INTERVIEW – In this Q&A, the CEO of a Ukrainian provider of equipment for stores shares how lean thinking has helped his company modernize its processes and engage its people.

How lean management saved a butcher’s shop in Botswana

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Case studiesDec 11, 2017

Heinrich and Lydia Badenhorst

CASE STUDY – Faced with complex logistics and customer complaints, a small deli and butchery in Botswana saw in lean a way to bring the business back from the brink. The philosophy didn’t fail them.

Walking the gemba at a Toyota parts supplier in Japan

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FeaturesDec 7, 2017

Catherine Chabiron

NOTES FROM THE GEMBA – This month, the author shares her account of a recent gemba walk at a Tier 2 Toyota supplier, which has achieved impressive results by applying TPS.

Inventory reduction and pulled supply in a Brazilian factory

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FeaturesNov 9, 2017

Ricardo Avila, Douglas Agassi & Alexandre Cardoso

FEATURE – Inventory reduction is critical to waste elimination. Yet, many are reluctant to do it, fearing demand variability and production instability will neutralize their efforts. Grupo Sabó's story proves otherwise.

Fast and lean car servicing and repairs in Botswana

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FeaturesNov 1, 2017

Michael Mruma, Veronica Selelo & Lebo Ketwesepe

FEATURE – You have never seen a workshop like this before: Halfway Ngami in Botswana has creatively transformed car servicing and repairs by making problems visible and introducing flow.

The people-led lean turnaround of a chain of car dealerships

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Case studiesSep 4, 2017