Planet Lean: The Official online magazine of the Lean Global Network
Small batches and clever use of space for great flexibility

Small batches and clever use of space for great flexibility

Unai Abrisqueta
May 9, 2018

THE LEAN BAKERY – In this episode of our video series, we visit 365's super-lean workshop, where small batches and a clever use of space allow for unprecedented levels of flexibility in manufacture.


Words/interviewee: Unai Abrisqueta, Production Manager, 365.café - Barcelona


Production is where the 365 lean journey really began. Over the years, we have worked very hard to perfect our mastery of the process and deepen our understanding of the work, so that we can always find better ways to do things. This is the key of our success: lean has enabled us to adapt continuously to any changes we experience or problems we encounter.

With a network of 100 shops to supply, thousands of product to make every day and a workshop that only measures 650 square meters, being clever is pretty much the only way we can cope. So, in this video, I will show you how we optimize our space by using different parts of our small facility for different activities at different times of the day, and I will explain how order picking and deliveries fit into this Tetris-like system.

I hope you enjoy the video!


You can read all about the 365 story in The Lean Bakery.

The Lean Bakery book cover

Buy your copy here


THE INTERVIEWEE

Unai Abrisqueta is Production Manager at 365.café in Barcelona

Read more

A 15-year journey of people engagement
January 30, 2020
A 15-year journey of people engagement

CASE STUDY – Here’s the story of a mature lean company from Michigan. The author tells us about Zingerman’s Mail Order’s lean transformation, their challenges and their successes.

Continue reading
Michael Ballé on how to ensure lean leads to real advantages
January 25, 2018
Michael Ballé on how to ensure lean leads to real advantages

FEATURE – Using the Japanese tradition of daruma dolls as an example, the author explains how to turn continuous improvement into concrete challenges – and, from that, real competitive advantage.

Continue reading
Why fixing the little problems should not be discounted
October 12, 2016
Why fixing the little problems should not be discounted

FEATURE – A broken phone or a clock showing the wrong time may seem small details to you, but they actually make people's jobs more difficult. Fixing these issues improves work and boosts morale... It also says a lot about you as a company.

Continue reading
Lean management: how to transform a business
February 14, 2014
Lean management: how to transform a business

INTERVIEW - To really change, an organization must use lean management as a strategic asset rather than just a set of tools. In this interview, Art Byrne talks about rewarding people and the process of transforming companies.

Continue reading

Read more

No items found.