lean supply chain

All articles about lean supply chain

To the end of the world
November 17, 2023
To the end of the world
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WEB SERIES - In the last episode of our It's a Lean World series, we travel to the tip of South America to visit the southernmost Distribution Center in the world and learn about its lean work.

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Post-pandemic hansei
June 10, 2022
Post-pandemic hansei

FEATURE – Back on the road after two years, the author reflects on how lean organizations have performed during the pandemic and addresses age-old misunderstandings about Just-in-Time.

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Faster delivery, happier customer
April 28, 2023
Faster delivery, happier customer

WEB SERIES – In the fourth and final episode of Season 1 of our docuseries, we visit home improvement and gardening retailer Leroy Merlin and learn about their efforts to lean out their supply chain.

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Inventory reduction and pulled supply in a Brazilian factory
November 9, 2017
Inventory reduction and pulled supply in a Brazilian factory

FEATURE – Inventory reduction is critical to waste elimination. Yet, many are reluctant to do it, fearing demand variability and production instability will neutralize their efforts. Grupo Sabó's story proves otherwise.

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Once More, All Together Now: “JIT is …”
October 5, 2021
Once More, All Together Now: “JIT is …”

FEATURE – As global supply chain suffer ongoing disruption, the author addresses the misconceptions on Just-In-Time that keep appearing in the media.

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Think in terms of value networks, not supply chains
April 12, 2021
Think in terms of value networks, not supply chains

FEATURE – This article explores the concept of “value network”, emphasizing the importance of looking at lead-times and value creation in a more holistic way.

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Lean in internal supply logistics
July 9, 2020
Lean in internal supply logistics

CASE STUDY – The implementation of lean in the internal logistics of a pharmaceutical company in Brazil proved key to increasing productivity and quality in the organization.

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Panic buying and the Coronavirus
March 27, 2020
Panic buying and the Coronavirus

FEATURE – With the Covid-19 emergency, people across the world have been stockpiling on household products, exposing the shortcoming of batching-prone supply chains.

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A lean take on trade
July 31, 2018
A lean take on trade

WOMACK’S YOKOTEN – As tariffs spread, the author explains where forcing production to move overnight is wasteful, particularly for lean producers.

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How we grew using less resources than ever before
April 18, 2018
How we grew using less resources than ever before

THE LEAN BAKERY – In the fourth episode in our video series, the CEO of 365 explains how lean showed him that his business could grow (exponentially) without using any extra resources.

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Automation and lean supply chain at FIAT Chrysler
November 23, 2017
Automation and lean supply chain at FIAT Chrysler
WCM interview lean thinking

INTERVIEW – At the recent European Lean Summit, we sat down with a senior executive from Fiat Chrysler Automobiles to learn more about the company’s World Class Manufacturing approach.

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How John Deere Iberica is developing a lean supply chain
December 13, 2016
How John Deere Iberica is developing a lean supply chain
john deere lean supply chain

INTERVIEW – For the past year, agricultural equipment manufacturer John Deere Ibérica has worked to spread lean thinking to the supply chain. We met with them in Madrid to understand how they’re going about it.

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What informs disaster recovery efforts at Toyota
August 7, 2017
What informs disaster recovery efforts at Toyota

FEATURE – Much has been said and written about Toyota’s ability to recover from disasters. What many don’t realize, however, is that the company’s recovery strategy is informed by its underlying values – not just its tools.

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Using lean to make our DNA “stable and flexible”
October 7, 2022
Using lean to make our DNA “stable and flexible”

CASE STUDY – This transport and logistics company in Colombia has turned to Lean Thinking to become more adaptive and ensure an easier post-acquisition integration of new cultures.

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Bringing Dantotsu quality improvement to parts makers
August 12, 2021
Bringing Dantotsu quality improvement to parts makers

FEATURE – Improving supplier quality and reduce defects was an important part of Toyota Industries Corporation’s (TICO) Dantotsu activities since the very beginning. In this article, the author visits two parts suppliers.

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Pull: a way forward for supply chains
April 26, 2021
Pull: a way forward for supply chains

FEATURE – The release of Christoph Roser’s new book All About Pull inspires John Shook to discuss the origins and true meaning of “pull” and why it is incorrect to blame JIT for the shortcomings of global supply chains.

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Just-in-Time and the Covid pandemic
January 21, 2021
Just-in-Time and the Covid pandemic

FEATURE – The pandemic has brought back into the spotlight the common misconception that Just-in-Time causes disruption when spikes in demand occur. Torbjørn Netland debunks the myth.

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Re-start with a clean slate
October 17, 2019
Re-start with a clean slate

CASE STUDY – From client and supplier to partners-in-lean: how solving a problem together transformed the relationship between a Dutch hospital and the laundry supplying clean garments to it.

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Collaborating more closely with our suppliers
September 25, 2018
Collaborating more closely with our suppliers

FEATURE – This Dutch company decided to start its lean journey by involving its suppliers in the improvement work. We hear from both customer and supplier.

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Managing the complexity of our oil & gas value streams
July 19, 2018
Managing the complexity of our oil & gas value streams

FEATURE – In this frank account, a senior executive discusses the challenges facing an oil and gas company as it tries to manage the complexity of its upstream and downstream supply chains.

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How we secured a future for employees at Toyota Australia
March 14, 2018
How we secured a future for employees at Toyota Australia
Toyota Australia Altona closure lean thinking

FEATURE – Last year’s shut-down of Toyota’s Altona plant in Australia moved us all. Here, the former Divisional Manager of Manufacturing offers a first-hand account of how the company made the most of a terrible situation.

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Visit the stock-free workshop of our lean bakery
February 12, 2018
Visit the stock-free workshop of our lean bakery

THE LEAN BAKERY – In the second video in the series, we visit the stock-free workshop of one of 365's lean bakeries and learn about quality bread, customer focus and making lives easier for bakers.

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Walking the gemba at a Toyota parts supplier in Japan
December 7, 2017
Walking the gemba at a Toyota parts supplier in Japan
Mifune supply chain management Toyota

NOTES FROM THE GEMBA – This month, the author shares her account of a recent gemba walk at a Tier 2 Toyota supplier, which has achieved impressive results by applying TPS.

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Marc Onetto on his experience with Jidoka at GE and Amazon
October 24, 2017
Marc Onetto on his experience with Jidoka at GE and Amazon

INTERVIEW – Catherine Chabiron sits down with Marc Onetto, a former executive with GE and Amazon, to discuss Jidoka and its profound effects on the way people work and think.

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Picturing trade in a world of lean enterprises
January 31, 2017
Picturing trade in a world of lean enterprises

WOMACK'S YOKOTEN – Between the upcoming Brexit negotiations and the protectionist stance of the new US Administration, trade is making the headlines once again. But what would trade look like in a world of lean organizations?

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How lean thinking changed an automotive supplier in Brazil
October 23, 2014
How lean thinking changed an automotive supplier in Brazil

INTERVIEW - Lean manufacturing principles, successful training programs and the involvement of management in daily continuous improvement are transforming Brazilian automotive supplier ZEN.

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Bringing lean thinking upstream for a better supply chain
July 8, 2014
Bringing lean thinking upstream for a better supply chain

FEATURE - Norman Faull, Director of Lean Institute Africa, talks about a supplier development project the institute took part in, and shares a few of the results achieved.

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