Planet Lean: The Official online magazine of the Lean Global Network
Small batches and clever use of space for great flexibility

Small batches and clever use of space for great flexibility

Unai Abrisqueta
May 9, 2018

THE LEAN BAKERY – In this episode of our video series, we visit 365's super-lean workshop, where small batches and a clever use of space allow for unprecedented levels of flexibility in manufacture.


Words/interviewee: Unai Abrisqueta, Production Manager, 365.café - Barcelona


Production is where the 365 lean journey really began. Over the years, we have worked very hard to perfect our mastery of the process and deepen our understanding of the work, so that we can always find better ways to do things. This is the key of our success: lean has enabled us to adapt continuously to any changes we experience or problems we encounter.

With a network of 100 shops to supply, thousands of product to make every day and a workshop that only measures 650 square meters, being clever is pretty much the only way we can cope. So, in this video, I will show you how we optimize our space by using different parts of our small facility for different activities at different times of the day, and I will explain how order picking and deliveries fit into this Tetris-like system.

I hope you enjoy the video!


You can read all about the 365 story in The Lean Bakery.

The Lean Bakery book cover

Buy your copy here


THE INTERVIEWEE

Unai Abrisqueta is Production Manager at 365.café in Barcelona

Read more

Toyota helps Christleton High School to apply lean thinking
January 1, 1970
Toyota helps Christleton High School to apply lean thinking

INTERVIEW – At the recent UK Lean Summit, we met the Head of Student Services of an English high school. We asked her about the interesting work the school is doing to improve the delivery of education to students with special needs using lean thinking.

Continue reading
LPPD: Machan’s path to sustainable success
June 27, 2024
LPPD: Machan’s path to sustainable success

FEATURE – Taiwan-based Machan International Co. manufactures sheet metal products, tool storage and medical trolleys, and smart energy storage cabinets. Last year, they turned to lean to improve their product development process.

Continue reading
Leveraging lean thinking to build community prosperity
October 18, 2017
Leveraging lean thinking to build community prosperity

FEATURE – Riverview Gardens in an NGO striving to build prosperity for the community around it through capability development. The authors suggest this should be the goal for the lean community as a whole.

Continue reading
Just say the word: 5 Whys
April 3, 2026
Just say the word: 5 Whys

FEATURE - In this series based on his latest book What’s Lean?, Michael Ballé explains lean terms, from the most common to the least known, to uncover the meaning and thinking behind them.

Continue reading

Read more

No items found.