lean quality

All articles about lean quality

Whatever happened to quality first
April 11, 2024
Whatever happened to quality first

FEATURE - In this article, taken from LEI's Design Brief, Jim Morgan talks about the often-overlooked topic of building quality into new products. Learn how a customer-centric approach in development can prevent costly rework and build lasting trust.

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Don’t just watch my hands!
August 4, 2023
Don’t just watch my hands!

FEATURE – The author shares a story from a training session at the gemba, which contains a couple of important lessons on the Training Within Industry method.  

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People, invention, and radically great quality
July 1, 2021
People, invention, and radically great quality

FEATURE – The authors discuss radical quality improvement at Toyota and introduce a new book by Sadao Nomura that the Lean Global Network has just co-published.

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How Dantotsu helped us to radically improve our quality
July 8, 2021
How Dantotsu helped us to radically improve our quality

INTERVIEW – The former executive of the Toyota Material Handling plant in Italy reflects on how Sadao Nomura’s “Dantotsu” method helped them to drastically improve quality.

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John Bouthillon on his experience with lean in construction
May 6, 2014
John Bouthillon on his experience with lean in construction

COLUMN - In the first of a series of columns written by CEOs, John Bouthillon of PO Construction explains how lean has kept his company afloat through the recession.

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Turning around our quality
March 3, 2022
Turning around our quality

CASE STUDY – For the past year, Elementia Materiales, a producer of materials for the construction industry, has begun a lean journey that’s already brought impressive quality results.

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Quality by kaikaku
December 13, 2018
Quality by kaikaku

CASE STUDY – This Turkish producer of sanitaryware has boosted its quality so dramatically it’s now a player in the German market. It did so by bringing drastic change to its production system.

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Metrics matter
October 5, 2018
Metrics matter

INTERVIEW – In this thought-provoking conversation, Michael Ballé and Mark Graban discuss metrics and the managerial attitude towards tracking them.

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The lean journey of Sisma towards continuous innovation
July 27, 2017
The lean journey of Sisma towards continuous innovation

INTERVIEW – Italy-based precision machinery manufacturer Sisma has changed skin many times over the years. We sat down with its general manager to learn how the firm has been able to continuously innovate over the years.

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The fantastic lean transformation of an Italian hospital
October 4, 2016
The fantastic lean transformation of an Italian hospital

CASE STUDY – There is more to Siena than the Palio: the Tuscan city boasts of one of the most advanced examples of lean healthcare in Italy. We asked the team at the University Hospital how they are doing it.

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Is radical quality possible in the tech industry?
September 8, 2021
Is radical quality possible in the tech industry?

FEATURE - The author explains how a recent book on radical quality improvement in manufacturing inspired him to initiate similar experiments in his software development firm.

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Superior quality to beat the competition
July 15, 2021
Superior quality to beat the competition

FEATURE – Today we repurpose a great article published in 2016 on Japanese industry magazine Kojo Kanri that focuses on radical quality improvement at Toyota Industries Corporation.

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Monozukuri, Hitozukuri, Kotozukuri
January 8, 2019
Monozukuri, Hitozukuri, Kotozukuri

RESEARCH – The authors present a new perspective on value creation. In addition to monozukuri (making things) and hitozukuri (making people), they discuss the idea of kotozukuri, making things happen.

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Building quality into our code using the red bins system
June 7, 2018
Building quality into our code using the red bins system

BUILDING BRIDGES – In this article, we learn how a team of software developers leverages the lean concept of “red bins” to ensure the quality of the code they write.

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An interview with lean thinking pioneer Freddy Ballé
May 21, 2018
An interview with lean thinking pioneer Freddy Ballé

INTERVIEW – Having started to explore TPS in the mid-1970s, Freddy Ballé is one of the great pioneers of our movement. Here, he shares what he learned about Toyota over the past 40 years.

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How to ensure quality issues are detected and tackled fast
May 18, 2018
How to ensure quality issues are detected and tackled fast

THE TOOLS CORNER – This month, the author discusses how we can ensure quality problems are identified early, tackled swiftly and prevented from reoccurring.

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Marc Onetto on his experience with Jidoka at GE and Amazon
October 24, 2017
Marc Onetto on his experience with Jidoka at GE and Amazon

INTERVIEW – Catherine Chabiron sits down with Marc Onetto, a former executive with GE and Amazon, to discuss Jidoka and its profound effects on the way people work and think.

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When the boss joins people on the production line
August 1, 2017
When the boss joins people on the production line

FEATURE – At Nijhuis Mitech, management is so involved that the owner can often be seen at the gemba running experiments with people. The transformation that ensued is helping the firm become more efficient and stay competitive.

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How a construction company survived the recession using lean
June 16, 2017
How a construction company survived the recession using lean

NOTES FROM THE GEMBA – With a strong focus on quality and on solving problems once and for all, Paris Ouest Construction has managed to weather the storm of the recession, the author finds out during a gemba walk.

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Defects can be a driver for the creation of a lean culture
January 13, 2015
Defects can be a driver for the creation of a lean culture

FEATURE – The fifth article in the series Hazards on the road to lean analyzes the role of quality defects in helping to develop a lean management culture in your organization.

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