Lean in automotive

All articles about Lean in automotive

Introducing the Lean Global Connection
October 25, 2021
Introducing the Lean Global Connection

VIDEO INTERVIEW - In this conversation with our editor, John Shook discusses Lean Thinking post-pandemic and its role tackling large-scale problems, and introduces an upcoming free event you don't want to miss.

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Don’t try to copy Toyota, understand it instead
September 13, 2021
Don’t try to copy Toyota, understand it instead

FEATURE – Based on his direct decades-long experience at Toyota, the author explains what it takes to establish problem-finding and a kaizen culture in new environments.

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Quality first means more sales
June 25, 2020
Quality first means more sales

CASE STUDY – This insurtech venture has found in Lean Thinking a way to tackle its many scaling issues. It’s grown from two to fifty-five people in less than four years, ultimately thanks to a strong focus on quality.

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Leadership development at Volvo Cars
September 16, 2019
Leadership development at Volvo Cars

CASE STUDY – What is the approach to people development used at Volvo Cars? The authors explain how the organization has created a production system fully owned by operators and managers.

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A lean take on trade
July 31, 2018
A lean take on trade

WOMACK’S YOKOTEN – As tariffs spread, the author explains where forcing production to move overnight is wasteful, particularly for lean producers.

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Automation and lean supply chain at FIAT Chrysler
November 23, 2017
Automation and lean supply chain at FIAT Chrysler
WCM interview lean thinking

INTERVIEW – At the recent European Lean Summit, we sat down with a senior executive from Fiat Chrysler Automobiles to learn more about the company’s World Class Manufacturing approach.

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Womack: lean transformed automotive once and can do it again
May 30, 2016
Womack: lean transformed automotive once and can do it again
womack mobility 2.0

WOMACK’S YOKOTEN – In this month’s column, Jim shares an insightful analysis of the trends and dynamics of today’s automotive industry and looks at the opportunity that lean has to facilitate its next transformation.

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Jim Womack drives the Toyota Mirai and talks lean and green
June 28, 2017
Jim Womack drives the Toyota Mirai and talks lean and green

WOMACK’S YOKOTEN – After a road trip from Boston to Philadelphia driving Toyota’s hydrogen fuel-cell Mirai, Jim reflects on lean and green and why the two are not necessarily the same.

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How humility transformed a car dealership in Botswana
January 5, 2017
How humility transformed a car dealership in Botswana

CASE STUDY – The story of how a humble leader, who recognizes the importance and contribution of each individual to the company’s success, is making a car dealership in Botswana a fantastic example of lean transformation.

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Jim Womack comments on the Volkswagen scandal
September 29, 2015
Jim Womack comments on the Volkswagen scandal

WOMACK’S YOKOTEN – The Volkswagen “defeat device” scandal is the latest example of a company that has chosen to focus on growth rather than the customer. What can we learn from this, and what should we do when such a shift takes place?

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Lean thinking at General Motors do Brasil
November 27, 2014
Lean thinking at General Motors do Brasil

INTERVIEW – We speak with Sérgio Caracciolo of General Motors do Brasil about the carmaker’s approach to lean, its struggles, and its lessons learned.

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Reflecting on Nate Furuta’s legacy
October 7, 2021
Reflecting on Nate Furuta’s legacy

INTERVIEW – Looking back at the time he spent at Toyota, Mark Reich reflects on his experience working with Nate Furuta and on his legacy exporting Toyota cultures around the world.

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Creating Toyota cultures around the world
September 6, 2021
Creating Toyota cultures around the world

FEATURE – The Lean Global Network just published a new book by Kiyoshi “Nate” Furuta sharing compelling examples of how Toyota principles and culture can be effectively spread to new environments.

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30 years since Machine came out - Part 2
September 3, 2020
30 years since Machine came out - Part 2

INTERVIEW – Thirty years ago, a book introduced lean thinking to the world, started a global movement and transformed business forever. Our editor caught up with one of the authors.

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Keep calm and manage stably: Akio Toyoda on crises
May 21, 2020
Keep calm and manage stably: Akio Toyoda on crises

FEATURE – Akio Toyoda’s May 12th press conference to present Toyota’s financial results offers great insights into how the company is reacting to the pandemic, say Jeff Liker and John Shook.

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Staying ready in uncertain times
April 30, 2020
Staying ready in uncertain times

NOTES FROM THE (VIRTUAL) GEMBA – Throughout the lockdown, this car-selling business has never lost its focus on people development. The author learns how this approach is helping the firm make the most of the crisis.

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Bringing lean to the people
December 16, 2019
Bringing lean to the people

CASE STUDY – This article briefly outlines the different stages of the lean transformation at Mercedes Benz Brazil, as the company looked for the best approach to engage everyone in continuous improvement.

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A lean transformation is a cognitive transformation
November 25, 2019
A lean transformation is a cognitive transformation

FEATURE – By looking at two practical examples, the authors discuss the cognitive shift towards learning and continuous improvement that takes place in a lean transformation.

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Safari, so good
November 14, 2019
Safari, so good

CASE STUDY – This company in Botswana has embraced lean thinking passionately to build the capacity and ability to deal with higher demand for its converted vehicles. The author tells us about their journey.

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Surviving an inflection point
April 9, 2019
Surviving an inflection point

FEATURE – The car industry is undergoing incredible change and ‘disruption’ is the word on everyone’s lips. How can companies survive it? Once again, Toyota shows us the way.

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What this leader has learned in 40 years at Toyota Australia
May 2, 2018
What this leader has learned in 40 years at Toyota Australia

PROFILE – What does one learn from working for Toyota over 40 years? This Australian leader has developed a unique holistic view, and a strong set of technical and social skills.

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Walking the gemba at a Toyota parts supplier in Japan
December 7, 2017
Walking the gemba at a Toyota parts supplier in Japan
Mifune supply chain management Toyota

NOTES FROM THE GEMBA – This month, the author shares her account of a recent gemba walk at a Tier 2 Toyota supplier, which has achieved impressive results by applying TPS.

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Developing our people to flow value to our customers
December 5, 2017
Developing our people to flow value to our customers

CASE STUDY – One-piece flow and a focus on lean leadership and kaizen have allowed the Halfway Production Centre in Johannesburg to turn itself around in just 14 months.

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Lean product development for new Jaguar Land Rover vehicles
August 11, 2016
Lean product development for new Jaguar Land Rover vehicles

INTERVIEW – Following two successful experiments with kanban boards, Jaguar Land Rover decided to extend the reach of its lean product development activities to include all new vehicle programs. Here’s how the story unfolded.

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The application of lean IT at Toyota Motor Europe
December 3, 2014
The application of lean IT at Toyota Motor Europe

VIDEO INTERVIEW - We spoke with Toyota Motor Europe's CIO at the Lean IT Summit about hoshin and IT, the application of the agile methodology, and the power of coaching.

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Still Toyota? What about Volkswagen?
June 5, 2014
Still Toyota? What about Volkswagen?

COLUMN - Michael Ballé on why Toyota still inspires him in a way that no other organization can, and on the lessons lean thinkers can learn from the two most successful carmakers.

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Interview: Delphi Connection Systems
August 14, 2014
Interview: Delphi Connection Systems

INTERVIEW - The General Manager of a Delphi plant in Hungary talks about the lean transformation the site went through and the challenges automotive suppliers face in this day and age.

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How lean thinking changed an automotive supplier in Brazil
October 23, 2014
How lean thinking changed an automotive supplier in Brazil

INTERVIEW - Lean manufacturing principles, successful training programs and the involvement of management in daily continuous improvement are transforming Brazilian automotive supplier ZEN.

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Bringing lean thinking upstream for a better supply chain
July 8, 2014
Bringing lean thinking upstream for a better supply chain

FEATURE - Norman Faull, Director of Lean Institute Africa, talks about a supplier development project the institute took part in, and shares a few of the results achieved.

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